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Vacuum Powder Processing · PPD Series

Vacuum Paddle Mixers & Dryers

A slow-turning paddle agitator inside a jacketed, vacuum-rated body — the workhorse geometry for drying filter cakes, sludges, wet granules and battery materials. Hollow, heated paddles and shaft turn the agitator itself into heat-transfer surface, so drying rate scales with area, not just jacket size.

Vacuum paddle mixer dryer cross-section schematic — heated shaft and paddles in a jacketed vacuum body
PPD Series · Annotated schematic
Up to +90%Heated Area vs Jacket Only
10 – 200 mbarOperating Vacuum
< 0.1% w/wFinal Moisture
30 – 50 °CTypical Product Temp
01 · How It Works

The Mixing Action

Gentle Bed Turnover

Wide, low-speed paddles lift and fold the full cross-section without crushing it — handling everything from free-flowing powder to sticky filter cake through the entire drying curve.

Heated Shaft & Paddles

Thermal fluid circulates through the hollow shaft and paddle faces as well as the jacket. Heat-transfer area per litre rises by up to 90% — the single biggest lever on cycle time.

Phase-Change Tolerance

As material dries it passes through a sticky transition phase. Paddle geometry keeps torque available and wall contact renewed exactly where thin-film and tray dryers stall.

02 · Fit

Where the PPD Series Earns Its Place

Strengths

  • Highest heated-surface-to-volume ratio of any horizontal vacuum dryer
  • Handles the wet-to-dry phase change without stalling
  • Robust drive sized for sticky transition torque
  • Full-opening doors or bomb-bay discharge for cleaning access
  • CIP spray bars and ATEX / inert-loop execution available

Typical Duties

  • Filter cake and centrifuge cake drying
  • Battery precursor and cathode material drying with NMP recovery
  • Chemical intermediates, pigments and catalysts
  • Sludge conditioning and solvent stripping
  • API and fine-chemical final drying

Industries

  • Specialty chemicals
  • Battery & energy materials
  • Pharmaceutical & API
  • Food ingredients
  • Environmental / recycling
PPD Series model tables — sized to your duty.

Standard sizes, working volumes, heated areas and installed power for the PPD Series are issued as an engineering datasheet, matched to your material. Request the PPD datasheet »

How QuantumX quotes this machine.

Traditional paddle dryers are sold on volume. QuantumX quotes them on the numbers that set your cycle: heated area per litre, jacket and shaft fluid temperatures, evaporation rate at your vacuum level, and the torque reserve through the sticky phase — all validated on your material before the order is written.

03 · Vacuum Advantage

Mix, Dry, React — One Vessel, Under Vacuum

At 10–100 mbar absolute, water boils between 7 °C and 46 °C — so heat-sensitive product dries at temperatures a conventional dryer cannot approach. Every QuantumX vacuum machine shares the same engineering: ASME jackets, vacuum-rated bodies, closed-loop solvent recovery, nitrogen back-fill for oxygen-free processing, and product-temperature control with full batch data logging. How vacuum drying works »

One Vessel, Three Duties

Mix, react or granulate, then dry to spec — no transfer, no loss, no re-segregation.

Solvent Recovery

Condenser, receiver and cold trap sized to the duty; solvents come back as liquid.

Oxygen-Free

Evacuate and back-fill with N₂; ATEX and inert-loop control available.

Validated Cycles

Drying curve and endpoint measured in trial, warranted at FAT.

Also available without vacuum.

Paddle mixers are also built as standard atmospheric mixers — the same engineered geometry, jacket options and trial validation, without the vacuum train. Specify at enquiry.

Gallery

In the Shop & In the Field

QuantumX lab vacuum paddle dryer with vacuum train
QuantumX vacuum paddle dryer batching line feed hopper
QuantumX vacuum paddle mixer dryer jacketed vessel
QuantumX vacuum paddle mixer dryer lab system
QuantumX pilot vacuum paddle dryer solvent recovery system
QuantumX vacuum paddle mixer drying line screw feeders
QuantumX production vacuum paddle dryer thermal skid
QuantumX production vacuum paddle mixer dryer system
QuantumX vacuum paddle dryer discharge valve side view
QuantumX pilot vacuum paddle mixer dryer condenser receiver
FAQ

Paddle Mixer Dryers, Answered

What is a vacuum paddle dryer used for?

Drying wet cakes, sludges and granules that pass through a sticky phase — filter cakes, battery materials, pigments, APIs. The heated paddle agitator keeps the bed moving and renews wall contact where static and thin-film dryers stall.

Why heat the shaft and paddles, not just the jacket?

In a powder bed conduction is slow, so drying rate is set by heated area in contact with product. Hollow-shaft and heated-paddle execution raises area per litre by up to 90%, cutting cycle time roughly in proportion.

Can a paddle dryer recover solvent?

Yes — a condenser, receiver and cold trap on the vapour line recover solvents as liquid for reuse. NMP recovery on battery duties is a standard configuration.

Explore the full range: all vacuum powder mixers & dryers »

Prove It on Your Material First

Pilot trial, your product, measured drying curve and blend data — then geometry, thermal and vacuum scope fixed, and FAT against the same criteria.

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