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Vacuum Powder Processing · PPL Series

Vacuum Plow Mixers & Dryers

Plow-shaped tools running at fluidizing tip speeds throw product into a three-dimensional mechanically fluidized bed — inside a vacuum-rated, jacketed drum. The result: intensive mixing, wet granulation and drying in one vessel, on materials too cohesive for gravity-flow geometries.

Vacuum plow mixer dryer cross-section schematic — plow tools and chopper in a jacketed vacuum drum
PPL Series · Annotated schematic
3-in-1Mix · Granulate · Dry
10 – 200 mbarOperating Vacuum
ChoppersIndependent High-Speed Heads
ATEXInert & Containment Options
01 · How It Works

The Mixing Action

Mechanical Fluidization

Plows lift the entire bed into suspension so every particle is in motion at once — blend and dry times stay short even on cohesive, damp or fibrous products.

Independent Choppers

High-speed chopper heads break agglomerates, disperse binder liquids and control granule size independently of main shaft speed — the granulation control loop.

Full Thermal Envelope

Jacketed drum and end plates with vacuum as the second thermal control: granulate wet, then dry to target LOD in the same body, at product temperatures the material survives.

02 · Fit

Where the PPL Series Earns Its Place

Strengths

  • Handles cohesive, fibrous and high-liquid-load products no ribbon can
  • Wet granulation and drying in a single vessel — no transfer
  • Chopper-controlled granule size distribution
  • Short cycles from intensive mechanical fluidization
  • Hardfaced and Hastelloy executions for abrasive or aggressive duty

Typical Duties

  • Wet granulation followed by in-vessel vacuum drying
  • Cohesive and fibrous powder blending
  • Instantising and agglomeration of food powders
  • Reaction duties with controlled heat input
  • Heavy wetted blends and press cakes

Industries

  • Pharmaceutical granulation
  • Food & instant powders
  • Specialty chemicals
  • Building materials
  • Battery pastes & precursors
PPL Series model tables — sized to your duty.

Standard sizes, working volumes, heated areas and installed power for the PPL Series are issued as an engineering datasheet, matched to your material. Request the PPL datasheet »

How QuantumX quotes this machine.

Plow mixer/dryers are usually quoted as mixers with a pump attached. QuantumX quotes the drying duty properly: heated area per litre, evaporation rate at your vacuum level, chopper strategy for your granule spec, and a trial-measured cycle — written into the order as acceptance criteria.

03 · Vacuum Advantage

Mix, Dry, React — One Vessel, Under Vacuum

At 10–100 mbar absolute, water boils between 7 °C and 46 °C — so heat-sensitive product dries at temperatures a conventional dryer cannot approach. Every QuantumX vacuum machine shares the same engineering: ASME jackets, vacuum-rated bodies, closed-loop solvent recovery, nitrogen back-fill for oxygen-free processing, and product-temperature control with full batch data logging. How vacuum drying works »

One Vessel, Three Duties

Mix, react or granulate, then dry to spec — no transfer, no loss, no re-segregation.

Solvent Recovery

Condenser, receiver and cold trap sized to the duty; solvents come back as liquid.

Oxygen-Free

Evacuate and back-fill with N₂; ATEX and inert-loop control available.

Validated Cycles

Drying curve and endpoint measured in trial, warranted at FAT.

Also available without vacuum.

Plow mixers are also built as standard atmospheric mixers — the same engineered geometry, jacket options and trial validation, without the vacuum train. Specify at enquiry.

Gallery

In the Shop & In the Field

QuantumX benchtop vacuum plow mixer plc console
QuantumX lab vacuum plow dryer condenser receiver system
QuantumX lab vacuum plow mixer dryer with control cabinet
QuantumX lab vacuum plow mixer dryers touchscreen controls
QuantumX mobile vacuum plow mixer dryer unit
QuantumX pilot vacuum plow mixer dryer vertical drive
QuantumX production vacuum plow mixer dryer dust filter
QuantumX production vacuum plow mixer dryer system
QuantumX vacuum plow mixer dryer batching line screw feeder
QuantumX vacuum plow mixer dryer jacketed vessel side view
QuantumX vacuum plow mixer dryer platform installation
QuantumX vacuum plow mixer dryer solvent recovery line
QuantumX vacuum plow mixer dryer thermal oil skid
QuantumX vacuum plow mixer interchangeable plow tools
QuantumX vacuum plow mixer removable plow shaft open door
FAQ

Plow Mixer Dryers, Answered

What is a vacuum plow mixer dryer?

A plow mixer in a vacuum-rated jacketed body. It mixes and granulates by mechanical fluidization, then dries the product in the same vessel under 10–200 mbar — replacing a mixer, a dryer and the transfer between them.

When should I choose a plow over a paddle or ribbon vacuum dryer?

When the product is cohesive, fibrous or carries high liquid loads — or when you need wet granulation and drying in one vessel with chopper-controlled granule size.

Can granule size be controlled during drying?

Yes. Chopper speed and run time control agglomerate size independently of the main shaft, so you can build granules during wetting and protect them during drying.

Explore the full range: all vacuum powder mixers & dryers »

Prove It on Your Material First

Pilot trial, your product, measured drying curve and blend data — then geometry, thermal and vacuum scope fixed, and FAT against the same criteria.

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