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Vacuum Vertical Processing · PCS Series

Vacuum Conical Mixers & Dryers

An orbiting screw lifts product along the wall of a conical, jacketed, vacuum-rated vessel while gravity returns it through the centre. The gentlest agitated drying geometry — big batches, low headroom charge, total discharge, and mixing energy so low that fragile products barely notice they were processed.

Conical screw vacuum dryer schematic — orbiting screw in a jacketed cone
PCS Series · Annotated schematic
~10 – 100%Usable Fill Range
10 – 200 mbarOperating Vacuum
LowestSpecific Energy Input
TotalDischarge, No Heel
01 · How It Works

The Mixing Action

Orbit & Lift

The screw conveys product up the cone wall while orbiting the circumference — full-volume turnover at very low speed, with the heated wall continuously swept.

Gravity Return

Product cascades down the centre under gravity. Energy per unit mass is the lowest of any powered mixer — minimal heat generation, minimal attrition.

Cone-Wall Drying

The full cone is jacketed; the swept wall renews the product layer while vacuum drops the boiling point. Large batches dry uniformly without hot spots or crust.

02 · Fit

Where the PCS Series Earns Its Place

Strengths

  • Gentlest agitated vacuum drying available
  • Mixes correctly from ~10% to 100% of working volume
  • Total discharge through the apex valve — full product recovery
  • Large single-batch capacity in a compact footprint
  • Low installed power for the volume

Typical Duties

  • Large-batch drying of fragile or friable products
  • Solvent removal from high-value powders
  • Blending and drying of segregating formulations
  • Heat-sensitive botanical and protein drying
  • Post-reactor powder finishing

Industries

  • Pharmaceutical & API
  • Fine chemicals
  • Food ingredients
  • Polymer powders
PCS Series model tables — sized to your duty.

Standard sizes, working volumes, heated areas and installed power for the PCS Series are issued as an engineering datasheet, matched to your material. Request the PCS datasheet »

How QuantumX quotes this machine.

Conical screw vacuum dryers are dominated by one or two legacy names quoted on reputation. QuantumX quotes the engineering: swept wall area per litre, screw orbit strategy for your flow behaviour, evaporation rate at your solvent and vacuum level — measured in trial, warranted at FAT.

03 · Vacuum Advantage

Mix, Dry, React — One Vessel, Under Vacuum

At 10–100 mbar absolute, water boils between 7 °C and 46 °C — so heat-sensitive product dries at temperatures a conventional dryer cannot approach. Every QuantumX vacuum machine shares the same engineering: ASME jackets, vacuum-rated bodies, closed-loop solvent recovery, nitrogen back-fill for oxygen-free processing, and product-temperature control with full batch data logging. How vacuum drying works »

One Vessel, Three Duties

Mix, react or granulate, then dry to spec — no transfer, no loss, no re-segregation.

Solvent Recovery

Condenser, receiver and cold trap sized to the duty; solvents come back as liquid.

Oxygen-Free

Evacuate and back-fill with N₂; ATEX and inert-loop control available.

Validated Cycles

Drying curve and endpoint measured in trial, warranted at FAT.

Also available without vacuum.

Conical screw mixers are also built as standard atmospheric mixers — the same engineered geometry, jacket options and trial validation, without the vacuum train. Specify at enquiry.

Gallery

In the Shop & In the Field

QuantumX conical screw mixer dryer lab pilot unit
QuantumX conical screw mixer hydraulic lift column
QuantumX conical screw mixer raised screw agitator
QuantumX conical screw mixer vertical lift system
QuantumX dual conical screw mixers mezzanine platform
QuantumX twin conical screw mixer batching plant
QuantumX vacuum conical mixer dryer control system
QuantumX vacuum conical mixer dryer jacketed vessel
QuantumX vacuum conical mixer dryer vacuum filter system
FAQ

Conical Screw Dryers, Answered

What is a conical screw vacuum dryer?

A cone-shaped jacketed vessel with an orbiting screw agitator, operated under vacuum. It dries and blends large batches with the lowest mechanical stress of any agitated dryer, and discharges completely through the bottom valve.

Why is a conical screw dryer so gentle?

The screw runs at low speed and gravity does the mixing on the return path — specific energy input per kilogram is a fraction of horizontal agitated dryers.

What batch size flexibility does it have?

The geometry mixes correctly from roughly 10% to 100% of working volume, so one vessel covers development lots and full production batches.

Explore the full range: all vacuum powder mixers & dryers »

Prove It on Your Material First

Pilot trial, your product, measured drying curve and blend data — then geometry, thermal and vacuum scope fixed, and FAT against the same criteria.

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